Automotive Dual Head Friction Welding Machine for Heavy-Duty V-Type Rod

• Customization: Available
• Cooling Way: Water Cooling
• Control: Automatic
• Model NO.: ZHFW-20A-Double Head
• Style: Cusrtomized
• Frequency Range: High Frequency
• Electric Current: AC
• Type: Continues Drive Friction Welder
• Upsetting Force: 20 Tons
• Flash Removal System: Optional
• Transport Package: Standard
• Specification: 3000*1000*2000mm
• Trademark: Joinforces
• Origin: China
• HS Code: 8468800000
• Production Capacity: 100PCS/Year

Product Description

Basic Machine Information of ZHFW-20A-Double Head

Machine Model	ZHFW-20A-Double Head
Workpiece information	V-Type Thrust Rod     (take Outer Dia. 50mm-80mm, Length 700mm for example)
Welding Point dia.	Φ10mm -38mm
Welding Accuracy	Coaxiality: ≤0.45mm (test the weld 10-15mm from the workpiece or standard test rod)
Spindle speed	When friction welding  0-2000 r/min
Rotary clamping pressure	22KN
Spindle motor	DC 30KW Configuring DC Drives
Oil pump motor	380V, 50HZ,   AC 7.5KW

The electrical system consists of power cabinet, control box and welding quality monitoring
 Power cabinet:
1, The power cabinet is a tailored combination with two doors. Internal high and low voltage distribution partition configuration;
2, The power cabinet is equipped with constant temperature and dehumidification air conditioner. Ensure that the environment of the components inside the electric cabinet is stable;
3, The main electrical components consist imported brands, CTB drive, Siemens industrial control, Chint Electric ;
4, The power cabinet and the host are arranged separately;
5, The cable of the whole machine is laid with a bridge, which is safe and beautiful.
 The control box and welding quality monitoring are independent systems 
1, The quality monitoring system is Siemens 15-inch integrated touch panel industrial computer ;
2, The human-computer interaction interface is composed of Siemens 10-inch touch screen and physical buttons ;
3, The welding data of each product is stored independently in the welding quality monitoring system and can be exported ;
4, The system provides MES communication interface ;
5, Welding quality monitoring real-time detection of welding parameters, When the measured data deviates from the preset data, the system will alarm and prompt an error.
Welding Quality Monitoring System
1, Record product welding data and automatically store graphic curves in PDF form
2,  Batch piece data stores welding parameters in tabular form
3,  Record historical error information
4, Users can choose automatic laser/pneumatic coding to complete the traceability of workpieces ;
 

 

Workpiece we can weld

Machine Parameters

 

MODEL	Max.upset force(KN)	Max.welding area(mm²)	Welding dia.	Speed(rpm)
ZHFW-2A	20	20-140	5-13	5000
ZHFW-5A	50	50-260	8-18	3000
ZHFW-10A	120	150-700	14-30	1500
ZHFW-20A	200	150-1020	14-36	1500
ZHFW-30A	300	314-1600	20-45	1200
ZHFW-40A	400	500-2400	25-55	1100
ZHFW-63A	630	960-3400	35-64	1000
ZHFW-80A	800	1300-5000	40-75	950
ZHFW-100A	1000	1600-6000	45-86	890
ZHFW-125A	1250	2000-7800	50-100	600
ZHFW-160A	1600	4300-8792	89-160	580
ZHFW-200A	2000	5100-12500	102-189	500
ZHFW-250A	2500	3850-15500	70-140	500
ZHFW-320A	3200	6400-20000	90-160	380
ZHFW-400A	4000	8000-25000	100-180	350
ZHFW-500A	5000	8000-31400	100-200	320
ZHFW-700A	7000	8000-44000	100-240	320

 

Company Profile

  Joinforces Team has a experience of serving imported friction welding companies for 18 years! Through careful study and practice, our company has improved its control over the core technologies through the imported equipment. Joinforces began to actively cooperate with China Harbin Institute of Technology, Dali Institute of Technology, and Wuhan University in 2018, to promote the application of friction welding technology in many industies fields, and achieved technological innovation in many industrial fields by replacing imported welding machine with China welding machine.

  Our company is the only certified service factory of Japan's SAKAE Industry in China and is responsible for SAKAE's friction welding-related business in China, including complete equipment sales, installation and commissioning, technical services, new product development and parts supply.

Our Customers

  Our international customers include Hengli Hydraulics, Japan Bridgestone, Korea Hyundai, Deburgoz, Japan KYB, Japan Sumitomo, American ITM and other well-known companies. Our products are also exported to Australia, Brazil, Italy, Russia, Belarus, Poland, Ukraine, Romania, Turkey, India and other countries.

Packaging & Shipping

FAQ

Q1: Does your company have sufficient export experience?
  A: Yes, we have more than 10 years export experience
Q2: Does your company have any export qualifications?
  A: Yes, we are CE,ISO Certificated
Q3: How is your after-sales service?
  A: We have one-year paid warranty, and our engineers can go abroad to help with machine maintenance, we have 24 hours online service for problem shooting.

If you have any questions, please contact our customer service. During the purchase process, we can meet all your needs. For friction welding machine , please look for joinforces.